Magnetic Separation Process

FTM magnetic separation process is a kind of mineral processing production line, which mainly use magnetic differences to carry out mineral beneficiation, commonly used for manganese ore, magnetite, pyrrhotite, calcined ore, ilmenite, hematite and limonite ore and so on, also used in coal, non-metallic mineral, building materials and other materials to wipe off iron.The new magnetic beneficiation production line consists of jaw crusher, ball mill, classifier, magnetic separator, concentrator, dryer and other major equipment, cooperating with the feeder, bucket elevator, belt conveyor.

Process 

The materials in storage bin are sent to PE jaw crusher for primary crushing by vibrating feeder, next they are transported to PEX jaw crusher for second crushing, materials from the conveyor to the vibrating screen after the second inspection on discharging granularity. The unqualified materials are returned to the PEX jaw crusher broken again, qualified materials are sent to the ball mill for grinding, then graded by the classifier according to size, qualified minerals are sent to the magnetic separator for rough separating, and then into the second magnetic separator for fine separating, after selection of the material by dehydration can get corresponding minerals. 

Characteristics 

High production efficiency, saving labor costs; Magnetic separation technology of the magnetic separation process is advanced, with the use of high automation crusher, magnetic separator and so on, to reduce manual operation.

High ore yield and cost saving; The utilization ratio of the ore can reach 90%, and the water consumption in the process is less, which can maximize the profit space.

No air pollution; The dust in the magnetic field is captured by the dust removal device and does not cause air pollution.

Good product quality; Materials are periodically milled, graded and selected to fully meet the customer's mineral needs.

Saving land cost; Low requirements on the operating environment of the scene. Even if the environment is not good, the magnetic Separation also can achieve high yield and low consumption.

Customer Case :

Belo Horizonte hematite magnetic separating production line:

Mining technicians through research and analysis, according to the customer's production requirements (concentrate ore 65.95%, tailings 10.05%) of the hematite beneficiation production line, finally using the stage grinding, coarse and fine classification, magnetic separation these processing design and equipment layout to put the hematite beneficiation of this area into practice.

Customer feedback :

The hematite processing production line that from Henan Fote heavy machinery Co,.ltd is quite mature, and the entire process, its production capacity is very big, the full set of equipment investment is less than we had expected. At the same time, the configuration of mineral processing equipment not only with good quality, but with low failure rate, and there is no big trouble so far. Commendably, from design to the installation and control of equipment made by Henan Fote machinery company are very professional.